• ascnc@asianstarcnc.com

Unraveling the Intricacies of Aluminum CNC Turned Parts Factories

From Raw Metal to Precision Component: The Journey in Aluminum CNC Turned Parts Factories

In the realm of metal manufacturing, aluminum CNC turned parts factories are a powerhouse. They fuel countless sectors with precision parts, from the automotive and aerospace industries to electronics and surgical equipment. This blog delves into their intricate operations, exploring how aluminum - a raw, silvery metal - is transformed into highly accurate components within the industrial setting.

The Significance of Aluminum in CNC Turning

Aluminum, the third most abundant element on earth, is anessential material in CNC turning due to its impressive strength-to-weight ratio, corrosion resistance, and excellent machinability. These physical properties make aluminum an ideal material for a variety of applications including car parts, aircraft components, and electronic housings, to name a few.

The Role of CNC Machines in Aluminum Turning

CNC (Computer Numerical Control) machines form the backbone of the manufacturing process in aluminum turned parts factories. These computer-controlled machines follow a coded programmed instruction without manual intervention, producing pieces with high precision and repeatability. Additionally, their efficiency and speed make them a strong contender in the high-volume production landscape.

The Blossoming of an Aluminum Workpiece: A Peek into the Process

The transformation of raw aluminum into an intricate part is a spectacle worth exploring. This metamorphosis often begins with CAD (Computer-Aided Design) software, where a 3D model of the part is conceived. Then, the model is converted into a CNC program – a systematic maneuver of cutting paths using CAM (Computer-Aided Manufacturing) software.

The aluminum workpiece is then chucked onto the CNC lathe, gets spun at high speeds, and a cutting tool strategically traverses it removing excess material. This process, known as turning, repeats until the desired shape and detail is achieved.

The Hidden Artists: Machinists in Aluminum CNC Turned Parts Factories

In CNC turned parts factories, the unsung heroes are the skilled machinists. Despite the automation, their role remains vital. They set up the CNC machines, ensuring the correct tools and settings are in place. They supervise the operations, intervening in the event of a malfunction or need for adjustments. Moreover, they are masters of inspection, ensuring each part rolls out with the desired quality.

A Gateway Towards Sustainability: Recycling in Aluminum CNC Turned Parts Factories

The process of aluminum CNC turning does not stop at the production line. Recapturing scraps and recycling them into new aluminum parts is a widespread practice in the factories. It acts as a vital pillar of sustainability, promoting economic efficiency while reducing environmental impact.

This insight into the operations of aluminum CNC turned parts factories serves to illuminate the complexity and precision inherent in modern manufacturing. The blend of state-of-the-art technology, meticulous planning, and skilled craftsmanship comes together to create a symphony of production, driving our industries forward and shaping our everyday lives.

In the face of a booming demand, these factories continue to rise to the occasion, proving that aluminum CNC turning - a blend of art and science - is indeed an exciting frontier in the landscape of manufacturing.

aluminum cnc turned parts factories

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: